Fully automatic module tester

Project name

Fully automatic module tester for ready-assembled units 
Test subject

Fully automatic module tester 
Specifications

Fully automatic configuration, tensioning, testing and handling, 2x15 lpm @150 bar
Customer

Confidential information
Year

2019
Description
  • Customised manifolds and HMI with communication protocol and database handling
  • Flsuhing, pressure loss measuring, leakage- and pressure test, and 100% traceability of each unit 
  • Handling af boxes with units through the automatic conveyor belt
  • Robot with magnetic grip function places units in tools
  • Fully automatic test with automatic tensioning
  • Rejected units are placed on a seperate conveyor belt
  • High demands for safety and repeatability
  • Prepared for easy calibration of pressure and flowmeter on site 
  • Capacity: approximately 60 units/hour 
  • Noise level: 70-75 db
  • Complete engineered solutions 
    • HPU (High Pressure Unit)
    • Manifold
    • Operation 
    • Installation
    • Training 
    • FAT/SAT 
    • Ongoing improvements


Brands: Parker, Bosch Rexroth, Hawe, MOOG, VSE, Danfoss, Metaris, CC-jensen, Røtemann, Eaton, Argo-Hytos, IFM, Shunck, KUGA, SICK, Troax 
Technics
  • Electric flow rate: 2x15 kW main engines, plus pilot- and scavenging pumps
  • Pump capacity: 2x15 l/min @150 bar digitally operated radion piston pumps 
  • Offline filtering and cooling of oil 
  • Temperature control of oil +/- 3 °C
  • Leakage measuring down to 2 ml/min at full pressure 
  • Online particle count of the return oil 
  • Tank volume: 1000 L 
  • Material: Painted steel 
  • Operation
    • Bus system (communication protocol) (Profibus)
    • PLC (Siemens, safety PLC) 
    • Festo CPX air control module 
    • IO-Link for condition monitoring af pressure transmitters
    • Data collection (SQL data base, global data from 3 locations) 
  • Fluid media: mineral hydraulic oil